WE CREATE
world class
client experiences
About Haskell
“Haskell is distinguished by how we live our values of Team, Excellence, Service and Trust, every day. Our technical experience and capabilities are undeniable. But success isn’t defined by who we are. Success is defined by customer outcomes where we serve as trusted partners delivering solutions with excellence.” - JIM O'LEARY | PRESIDENT & CEO
Haskell’s team of architects, engineers, and facility experts have the combined capabilities of a full-service firm, but the flexibility of a regional resource.
Founded in
1965
1800+
Employees
$1B+
In Annual Revenue
80%
Repeat Business
100+
LEED Certified Projects
FAMILY OF BRANDS
We have built a distinct family of brands to best serve our clients and to achieve growth and leadership in markets that provide superior opportunities.
Haskell Locations
HASKELL IN THE UNITED STATES
- Headquartered in Jacksonville, FL - 17 Regional offices located throughout the US - Our design and construction resources are strategically spread out across our regional offices to provide local support for our clients - With over 700 in-house design professionals, we have a network of experts in all areas of engineering expertise including facilities, process and packaging. - Experienced in multiple markets including Consumer Packaged Goods, Aerospace & Aviation, Municipal & Education, Transportation, Healthcare and Federal.
HASKELL IN LATIN AMERICA
- Headquartered in México City - Tenured Bi-Lingual & Bi-Cultural Staff - Full design & construction capabilities - Permanent presence and project experience in Mexico, Colombia, Ecuador, Central America and the Caribbean - Experienced in multiple markets including Consumer Packaged Goods, Aerospace & Aviation, Religious & Cultural, and Advanced Manufacturing.
HASKELL IN ASIA
- Haskell has office locations in Malaysia, Singapore, China, and the Philippines. - Tenured Bi-Lingual & Bi-Cultural Staff - Consulting, design and construction capabilities - Experienced in multiple markets including Consumer Packaged Goods, Aerospace & Aviation, Religious & Cultural, and Advanced Manufacturing.
*Click diamonds below to learn more*
What challenges are you facing?
Effectively planning future capital expenditures
Constructing a new greenfield or brownfield manufacturing facility
Expanding production without disrupting operations
Accommodating a unique product package or process
Increasing overall production efficiency within current systems
Distributing and storing products regionally and nationally
“WHAT KEEPS YOU UP AT NIGHT? We want to know what roadblocks are keeping your business from meeting its production goals, because we are skilled in obstacle removal.” - MIKE WOODS | PRESIDENT, CONSUMER PACKAGED GOODS
NOTES: - Make each challenge clickable. Solution will pop-up when the icon is clicked.
Single-source, open book project delivery
Accelerated project execution
Custom solutions based on experience
Our Design-Build and EPC project delivery methods utilize one contract and one responsible party to provide turnkey outcomes so you can meet your production goals.
Our team of over 1600+ design professionals work together, under one roof, to overcome challenges and keep your project moving forward from start to finish.
We’ve been doing this since 1965. Our experience in a variety of markets gives us the knowledge and expertise to create custom solutions to fit your budget and goals.
“IT’S ALL ABOUT TRUST. Our customers trust us with some of the most significant and visible capital expenditures in their businesses. They trust us to look out for their interests, steer them in the right direction, and they trust that we will provide an amazing outcome.” - KEITH PERKEY | VICE PRESIDENT OF MANUFACTURING
here's how we solve challenges.
SAFETY
Our number one goal on any project is to make sure everyone leaves the job site the same way they arrived that morning.
We have a dedicated team within Haskell who wakes up every day concerned only with ensuring your project is completed with the highest level of quality, utilizing these tools:
“ABOVE ALL ELSE we are partners. At the end of the day, we are not successful if our client doesn’t walk away with a positive experience.” - JATHAN FLOREN | VP, DALLAS
QUALITY
YOU
It’s not just the results that count. Everything we do is designed to provide you with a positive experience. Whether we are working together for a few months or a few years, we want you to enjoy the process.
our priorities
Quality Implementation Plan (QIP) First-Work-in-Place Designated Quality representative assigned to your project
Our team experience covers it all.
CAPEX PLANNING
ARCHITECTURE, ENGINEERING, + CONSTRUCTION SOLUTIONS
FACILITY DESIGN
CONSTRUCTION MANAGEMENT
PROCESS ENGINEERING
PACKAGING ENGINEERING
LOGISTICS & DISTRIBUTION
FOOD & BEVERAGE
MARKET + VERTICAL EXPERIENCE
TOP CONTRACTOR FOR FOOD & BEVERAGE ENR MAGAZINE
RANKED #1
BEER, WINE + SPIRITS
CONSUMER PRODUCTS
LIFE SCIENCES
WEST
CALIFORNIA | UTAH COLORADO
MIDWEST
WISCONSIN | MISSOURI MINNESOTA
CENTRAL
TEXAS | OKLAHOMA
EAST
FLORIDA | GEORGIA NORTH CAROLINA
INTERNATIONAL
MEXICO | MALAYSIA | CHINA SINGAPORE | PHILIPPINES
LOCAL, REGIONAL + GLOBAL RESOURCES
West Experience
HASKELL OFFICES
- LIVERMORE, CALIFORNIA - IRVINE, CALIFORNIA - SALT LAKE CITY, UTAH
regional solutions
PROJECT HIGHLIGHTS
ANHEUSER-BUSCH BREWERY Fairfield, California E&J GALLO WINERY & GLASS WORKS Modesto, California CONSTELLATION BRANDS WINERY Napa, California CONFIDENTIAL CLIENT PROCESSING FACILITY Confidential Location RECKITT BENCKISER VITAMIN LINE Salt Lake City, Utah FRITO-LAY SALTY SNACK FACILITY Salt Lake City, Utah MOLSON-COORS BREWERY Golden, Colorado
“Our West Coast team is skilled in all aspects of design, engineering and construction. We love the energy of our clients out here and we work hard to match that in delivering projects designed to meet those clients’ needs.”
- BILL RUDDER | VICE PRESIDENT, LIVERMORE
Case Study
waipahu, hi
rosenberg, tx
perry, ga
It's staggering to see the cost savings per square foot. I wish I could find companies with Haskell's mentality on value to provide the equipment for the processing and packaging plants they build for us.
- RICK CALAMARI, FRITO-LAY VICE PRESIDENT - ENGINEERING
FRITO-LAY + HASKELL
History of Successful Manufacturing, Distribution & Construction Projects
- We have executed hundreds of projects for Frito-Lay, one of the largest snack food manufacturers in the world. - Project scopes vary from design-build warehouse construction and expansions to EPC packaging and process work. - Haskell played an integral role in helping Frito-Lay expand their Geographic Enterprise System (GES) program to reduce manual handling in their supply chain. - Our experience with Frito-Lay also includes assisting with the expansion of their Automated Storage and Retrieval Systems (ASRS) within warehouses across North America. - Many of our projects with Frito-Lay were completed on an aggressive schedule, which was met through advanced project management and project execution leadership.
services provided
project locations
FAYETTEVILLE, TN JONESBORO, AR LYNCHBURG, VA ORLANDO, FL TOPEKA, KS FRANKFORT, IN ROSENBERG, TX PERRY, GA MODESTO, CA W. VALLEY CITY, UT ROCHESTER, NY W. PALM BEACH, FL WAIPAHU, HI KILLINGLY, CT MEXICALI, MX
FAIRFIELD, CA
Jacksonville, fl
HOUSTON, TX
Over the last several years, we as a team have made changes to how we execute Engineering and now have had an opportunity to compare it to the rest of the company and prove our way WORKS! Congratulations and thank you for all of your hard work that goes into making this team the best in North America!
- DEREK KEENEY, ANHEUSER-BUSCH ENGINEERING MANAGER
ANHEUSER-BUSCH + HASKELL:
A Partnership Built on Decades of Brewery Engineering & Construction Projects
Haskell has provided consulting and engineering services for AB InBev and its subsidiaries since 1972 that spans across multiple projects in the US. Haskell developed a “Preferred Supplier” relationship with AB InBev and provided services across their Brewery and Subsidiary business enterprise. We have provided services to 1000+ AB InBev capital projects, augmented corporate engineering staff, and placed personnel at plants to manage and execute plant sundry projects and tasks. Packaging and utilities services across the AB InBev enterprise. Served as the primary process services provider at three breweries and primary systems integration provider at four breweries. Our track record after reviews has been consistently above acceptable benchmarks, thus maintaining our Supplier status.
JACKSONVILLE, FL WILLIAMSBURG, VA COLUMBUS, OH NEWARK, NJ CARTERSVILLE, GA ST. LOUIS, MO LOS ANGELES, CA FAIRFIELD, CA HOUSTON, TX BALDWINSVILLE, NY FORT COLLINS, CO ARNOLD, MO GAINESVILLE, FL WINDSOR, CO OKLAHOMA CITY, OK NEWBURGH, NY RIVERSIDE, CA FORT ATKINS, WI ROME, GA EARTH CITY, MO
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E&J GALLO + HASKELL
History of Succesfful Projects for Winery, Cooperage, and Glass Furnace Facilities
MODESTO, CA
For over a decade, Haskell has provided local support from our Livermore, CA., office to major wine producer/distributor E&J Gallo for a number of engineering and construction projects, including: - EPC process and packaging project delivery for a 400 can-per-minute hard seltzer and canned wine process and packaging line. - Conceptual planning for bulk glass conversion and packaging line upgrades to replace/modernize equipment for Gallo Glass. - Engineering, design, procurement, installation, startup and training for three 750 ml packaging line projects to enhance efficiency. - Preliminary and detailed engineering for a new central palletizing center for the entire Modesto winery. - Tank fabrication and installation for Gallo Cooperage. - Process engineering for inline spirits blending system. - New compressed air system with air dryers, cooling water systems and new utilities support for Gallo Glass.
BENTLY HERITAGE + HASKELL
Engineering a Modern Distillery inside two Historic Nevada Buildings
- Haskell executed a unique EPC project to convert a 100+ year old historic grain mill and dairy creamery into a distillery for multiple high proof spirits. - Design included both process and material handling systems for dry grain conveyance, spirits distillation and blending, casking and disgorging, and CIP systems. - Our Virtual Design & Construction (VDC) group integrated models from all disciplines to ensure the constructability of the building and processing/piping systems prior to installation. - Utilized Building Information Modeling (BIM) to manage 80+ P&IDs, 300+ equipment datasheets, and 350+ process drawings. - Over 3000+ submittals were reviewed and processed in order to find the best vendors to procure the 3100+ process devices needed for the project. - Construction installed over 10 miles of piping, 40 miles of controls cable, 1800+ valves, 500+ instruments, 70+ Stainless steel tanks, and many other elements.
MINDEN, NV
LDS CHURCH + HASKELL
A Unique Partnership Utilizes Innovative Construction Methods Around the World
Puebla, Mexico Tijuana, Mexico Quito, Ecuador Barranquilla, Colombia Urdaneta, Philippines Alabang, Philippines
- Haskell collaborates with the Church of Jesus Christ of Latter-Day Saints to design and construct new temples around the world utilizing many of the same innovative principles that we practice in our other markets. - In addition to self-performing most of the concrete work on the building structures, Haskell oversees all of the high quality finishes inside each temple including Level 5 dry wall finishes, Portuguese limestone facades, custom chandeliers, art glass installations, bronze railings, and other high end features. - An emphasis is placed on hiring local for each country in which Haskell builds a temple for the Church. For example, for the Barranquilla, Colombia temple, much of the millwork, stonework, and metal handrails were fabricated locally and they used locally sourced materials like Colombian mahogany. - Just like our manufacturing projects, we use Building Information Modeling (BIM) to identify and mitigate design clashes prior to construction on each temple project.
barranquilla, colombia
quito, ecuador
tijuana, mexico
Central Experience
- FRISCO, TEXAS - OKLAHOMA CITY, OKLAHOMA - TULSA, OKLAHOMA
CONFIDENTIAL CLIENT PROCESSING & FACILITY DISTRIBUTION Confidential Location ALLIED ELECTRONICS WAREHOUSE ADDITION Fort Worth, Texas ERICCSON MANUFACTURING FACILITY Lewisville, Texas FRITO-LAY DSC GES PHASE II Dallas, Texas NESTLE WATERS NORTH AMERICA FACILITY DISASTER RECOVERY Hawkins Texas COCA-COLA BEVERAGE PRODUCTION & DISTRIBUTION FACILITY Houston, Texas
“As activity continues to increase across our region, we continue to increase our construction, facility design, packaging and process resources to better serve our clients and meet the growing demand of our local markets.”
- JAY FLOREN | VP, DALLAS OFFICE
allentown, pa
high springs, fl
hawkins, tx
"Haskell continues to push the envelope and re-evaluate standard practice in building construction. With a great team in place and detailed planning, we were able to meet a record schedule while maintaining an excellent safety and quality record."
- KEVIN DARBELNET, NESTLE WATERS NORTH AMERICA FACILITY PROJECT MANAGER – ENGINEERING
NESTLE WATERS + HASKELL
From Greenfield Construction to Disaster Recovery, We Support our Clients 24/7
Haskell has a long relationship with Nestle Waters North America that spans multiple projects in the US, including a plant in Hawkins, TX. - Haskell was initially contracted by Nestle Waters to construct a - greenfield, spring-fed water bottling and distribution facility for the company’s Ozarka Spring brand. - The scope included five miles of spring water line piping, seven borehole buildings and an immediate pumping station. - When a tornado ripped through the facility, damage to the roof and interior walls brought production to a halt. NWNA was facing mounting revenue losses as their seven bottling production lines remained inoperable. - Haskell arrived with urgency, and began repairs that included new structural steel, metal siding, roofing, dock doors and replacement HVAC equipment. Through expert scheduling and execution, our team had the facility back in full production 49 days after the disaster.
CABAZON, CA ALLENTOWN, PA STANWOOD, MI JONESBORO, AR HAWKINS, TX HAGER CITY, WI FLAGSTAFF, AZ MADISON, FL HIGH SPRINGS, FL ZEPHYRHILLS, FL
tulsa, ok
jefferson, ga
midlothian, tx
QUIKTRIP + HASKELL
Meeting Demand for Convenience Food by Converting a Warehouse into a Bakery
- With consumer demand for ready-to-eat convenience food on the rise, QuikTrip needed to scale up their bakery productions by retrofitting an existing distribution center in Midlothian, TX. - Upgrades and improvements to this 50,000 SF space included a new bakery, bakery pick, wash-room, cool dock, cooler addition, office area, employee parking expansion, and truck wash. - In addition to adding production lines for yeast and cake donuts, we were also able to provide QT with a turnkey solution for a new flour delivery system. - Once our team procured and installed the new equipment, we moved into startup and commissioning while also helping to train QT’s operations staff on running the new lines. - The project was completed in just over 10 months and marked the third project collaboration between Haskell and QuikTrip. We have also worked on QT’s plants in Jefferson, GA, Belton, MO and Tulsa, OK.
JEFFERSON, GA TULSA, OK MIDLOTHIAN, TX BELTON, MO
Midwest Experience
- ST. PAUL, MINNESOTA - BELOIT, WISCONSIN - MADISON, WISCONSIN - ST. LOUIS, MISSOURI
BORDEN PASTA FACILITY Northbrook, Illinois ABBOTT LABORATORIES CHEMICAL FACILITY EXPANSION Fort Worth, Texas PROCTOR & GAMBLE MANUFACTURING / DISTRIBUTION WAREHOUSE Leipsic, Ohio FRITO-LAY FACILITY EXPANSION Topeka, Kansas KRISPY KREME MANUFACTURING / DISTRIBUTION CETER Effingham, Illinois ANHEUSER-BUSCH BREWHOUSE Columbus, Ohio
“Our clients expect on-time, within budget, and technical solutions that meet the project goals, and as the #1 ENR Ranked Food & Beverage company, Haskell is committed to delivering an exceptional client experience. We understand that it’s all about the people!”
-GREGG SELIG | DIRECTOR - CPG BUSINESS DEVELOPMENT
DIAGEO + HASKELL
Engineering and Construction Support for the Second Largest Distiller in the World
- Diageo has teamed up with Haskell’s architecture, engineering, and construction experts for multiple projects including a construction effort at their St. Croix plant and the installation of new bottling and can lines at the Relay, MD, facility. - Haskell also led a large-scale EPC project at the Plainfield, IL, facility to consolidate production lines, add new space, provide site improvements, and increase the overall production rate and volume of Diageo’s most well-known brands of premium spirits. - This project included renovating a 23,000 SF bottling facility to remove five bottling lines and adding three new, modern lines with automated palletizers and conveyance systems. - We also expanded a 20,000 SF process building and tank farm. - This project was executed without disrupting 24/7 plant operations in Plainfield, allowing Diageo to increase their production and efficiency without disrupting their current output.
RELAY, MD PLAINFIELD, IL ST. CROIX, USVI
East Experience
- JACKSONVILLE, FLORIDA (HQ) - ATLANTA, GEORGIA - CHARLOTTE, NORTH CAROLINA
TROPICANA JUICE FACILITY MODIFICATIONS Bradenton & Fort Pierce, Florida FRITO-LAY ASRS & LOW BAY EXPANSION Fayetteville, Tennessee HP HOOD FLUID MILK FACILITY Winchester, Virginia UNITED AIRLINES CATERING KITCHEN Newark, New Jersey SHEETZ DISTRIBUTION CENTER Claysburg, Pennsylvania ABINBEV BREWERY BOTTLE LINE EXPANSION Jacksonville, Florida
“We have the engineering resources to solve your facility challenges, and the construction experience and expertise to implement those solutions quickly and cost effectively. ”
- PAUL TYLER | SVP - CPG PLANNING & DEVELOPMENT
HOOD + HASKELL
Using Technology to Update an Old Facility into a Modern, Efficient Fluid Dairy Plant
- Hood acquired a yogurt processing facility in Batavia, NY, but needed help converting it to produce fluid milk products. - Haskell designed and built the original plant, which made our team the perfect fit for helping Hood update and expand its footprint. - We provided value to Hood by identifying some equipment that could be kept and re-used for the new system. - Once all of the equipment was selected, the PLC code was rewritten to support a new, efficient and modern system concept. - Our System Analytics team created virtual models of the new packaging line prior to construction completion, which enabled Hood and Haskell to troubleshoot issues in advance, reducing time and money spent during startup and commissioning. - All of these technical advancements minimized system downtime, increased production efficiencies, and maintained the high level of product and operator safety mandated within the dairy industry.
BATAVIA, NY WINCHESTER, WV
Latin America Experience
- MEXICO CITY, MEXICO
PEPSICO BAKERY INNOVATION CENTER Apodaca, Nuevo Leon, Mexico COLLINS AEROSPACE CARBON FIBER MANUFACTURING FACILITY Mexicali, Baja California, Mexico PROCTOR & GAMBLE TRITON PROJECT Apaseo el Grande, Guanajuato, Mexico NIAGARA BOTTLING FACILITY Soyaniquilpan de Juarez, Estado de Mexico, Mexico CONE DENIM PROCESS PLANT Managua, Nicaragua JCLDS TEMPLE Barranquilla, Colombia
“Haskell provides our customers throughout Latin America with a dedicated bicultural and bilingual staff of A/E professionals, construction managers and skilled tradesmen focused on customer satisfaction from design and project development through warranty”
- LUIS JIMÉNEZ | GROUP PRESIDENT – LATIN AMERICA REGION
Asia Pacific Experience
- KUALA LUMPUR, MALAYSIA - METRO MANILA, PHILIPPINES- - SHUN LI INDUSTRIAL PARK, SINGAPORE - SHANGHI, CHINA
PEPSICO WORLDWIDE FLAVORS CONCENTRATE MANUFACTURING FACILITY Jurong, Singapore SAFRAN CARBON BRAKES MANUFACTURING FACILITY Malaysia CARLSBURG BREWERIES Malaysia, Vietnam and Cambodia STARBUCKS ROASTING PLANT China FIRMENCH FLAVOURS MANUFACTURING FACILITY Singapore
“We believe our values influence our behaviors which drive performance and create positive outcomes for our communities. We will deliver our services safely, with the utmost standards of quality and professionalism.”
- JONATHAN TOKE | VP – ASIA / PACIFIC REGION
International Presence
LATIN AMERICA
asia pacific
CapEx Planning:
A road map to success.
From short-term projects to long-term business growth, we can help you develop data-driven plans that will lower risk, drive revenue, and save valuable time.
TOLLESON, AZ
WYTHEVILLE, VA
PRYOR, OK
"On behalf of Gatorade, thank you for your team's phenomenal work. We have set a new benchmark for speed, cost, quality and customer service that will be hard to beat."
- ARNIE WODTKE, GATORADE DIRECTOR HOT FILL SUPPLY CHAIN
GATORADE + HASKELL
Building the largest, most advanced, energy efficient Gatorade Bottling Plant in the world
- The Pryor Gatorade Plant was the culmination of three major projects awarded to Haskell by Quaker Tropicana Gatorade (QTG), a division of PepsiCo, over a two-year period. - This 1.5M SF greenfield project included 25,000 SF of office space, 300,000 SF of process and packaging space, and 1.2M SF of warehouse and distribution space. - Also included in the project scope were an onsite rail shed, guard house and wastewater treatment facility. - The Pryor Gatorade Plant became the largest food & beverage manufacturing facility in the world to earn LEED® Gold Certification. - Green features included solar energy, wastewater conservation, and recycled material usage. - The Wytheville Gatorade Plant, built by Haskell, also achieved LEED® Gold Certification. - The Pryor Gatorade Plant achieved success at the highest levels on quality, safety, sustainability, customer service and profitability.
PRYOR, OK WYTHEVILLE, VA TOLLESON, AZ
"… at the end of the day, it is also all about the quality of the people involved, and I saw that evidenced in every member of the Haskell team, across all disciplines".
- PAUL KONKUS, PMP HEAD OF REFM PROJECT MANAGEMENT
ERICSSON + HASKELL
Building a state-of-the-art, automated "Factory of the Future" for 5G equipment
- Haskell was contracted by Ericsson to execute tenant improvements on a 306,000 SF spec warehouse to create a state-of-the-art 5G telecommunications equipment manufacturing facility. - The project included a two-story office space, large manufacturing area, a command center, an automated warehouse, support systems (production utilities, kitchen, IT, and café areas) and a solar voltaic automobile covered parking lot. - The client’s challenge was to provide the initial production capability within three months of mobilization. - The project’s commitment to sustainability enabled it to achieve LEED® Gold – uncommon for suburban manufacturing facilities. - To meet the client’s goals for a timely delivery, Haskell tapped into our network of resources, including the Haskell Steel Shop and Blox, an expert team of modular builders.
LEWISVILLE, TX
On behalf of Gatorade, thank you for your team's phenomenal work. We have set a new benchmark for speed, cost, quality and customer service that will be hard to beat.
CITY OF INDUSTRY, FL
FORT PIERCE, FL
BRANDENTON, FL
TROPICANA + HASKELL
Conversion of existing facility to 12 oz. bottle production line in Bradenton, Florida
- Haskell provided renovations and improvements to convert a carton packaging line area in the existing facility to an aseptic 12 oz. bottle production line. - Project included demolishing existing equipment systems, installing new underground plumbing, pouring a slab-on-grade, repairing support columns, and constructing new IMP ceilings and walls. - This is one of many projects Haskell has performed for Tropicana. We also designed and installed high-speed PET bottling lines for the Bradenton and Fort Piece plants. - We also completed an EPC project for Tropicana’s Naked Juice plant in City of Industry, CA., which included converting a warehouse to manufacturing space with new raw material tanks, piping, and utilities, as well as packaging systems. - Haskell also converted a 210,000 SF warehouse in Walnut, CA into a 34 degree refrigerated storage.
BRANDETON, FL FORT PIERCE, FL CITY OF INDUSTRY, FL WALNUT, CA
"I believe the kitchen team is very happy with the new space and how its operating. Major kudos to you and your team for making it happen under the immense pressure."
- BRANDON D. FAIR, UNITED AIRLINES MANAGING DIRECTOR, CORPORATE REAL ESTATE
UNITED AIRLINES + HASKELL
Creating a new commercial kitchen for domestic and international flights at EWR
- Haskell worked with United Airlines to completely renovate a 218,00 SF warehouse in Newark, New Jersey, to provide a food safe, commercial kitchen to prepare hot and prepackaged meals for over 4,500 flights per day. - To meet top safety standards, the facility design was broken into zones so that raw materials would be segregated into high, medium, and low care segments. - Haskell assessed United’s menus and flight schedules to determine the most efficient use of workstations and conveyors to create a speedy process flow. - Innovative refrigeration systems were created to safely reduce cleaning times by 40%; which was part of an overall cleaning system and schedule created for safety and efficiency. - This project was completed an aggressive timeline to avoid interrupting United’s daily catering operations. - The facility was also designed and built to accommodate future growth as United continues to expand their offerings.
NEWARK, NJ
Logistics + Distribution Delivering Efficient Solutions.
“From inbound to outbound, storage to sortation, we have the construction and engineering expertise to help you with increasing efficiency, increasing storage utilization, expanding a current facility or creating a new facility around the globe.” - RONALD LONGO | DIRECTOR - PROJECT DEVELOPMENT
WAREHOUSE SOLUTIONS
STATE-OF-THE-ART
OMNI-CHANNEL DISTRIBUTION
Haskell builds warehouses to accomplish your current production goals and allow for future growth. We collaborate with you to understand your long-term distribution strategy and create functional structures that consider storage requirements, material and traffic flow, and integration of material-handling systems.
Our team is skilled at using the latest technology to maximize the efficiency of your distribution center. We build layout, automation, and storage strategies that limit risks and unknowns by incorporating state-of-the-art system modeling tools, such as simulation, emulation, and capacity analysis.
Our warehouse solutions can help you keep up with the demand from multiple distribution channels. From traditional retail to eCommerce and direct-to-consumer, we can plan, source, and install the right systems to make sure your products get where they need to go quickly and efficiently.
*HOVER OVER IMAGES TO LEARN MORE*
Packaging Engineering Solving Complex Challenges
“Our clients rely on us for unique and flexible system designs that address solutions for difficult-to-manufacture packages. Whether you need a conceptual study on a packaging line or a new manufacturing facility, we can ensure seamless execution with an ideal outcome.” - BELA JACOBSON | VICE PRESIDENT, PACKAGING OPERATIONS
SYSTEM ANALYTICS
WOULD YOU LIKE TO SEE INTO THE FUTURE?
We can help you plan capital investments, improve production efficiency, or reduce startup + commissioning time all through the use of System Analytics. Our System Analytics offerings include: - Digital Twins, Simulations + Emulations - Master Planning Optimization - System Auditing + Consulting With these insights, you can make informed decisions about expansions and new equipment, as well as provide hands on training before construction is complete.
Haskell creates systems that perform optimally to meet our clients’ needs. Our depth of experience spans multiple markets and our solutions reflect the latest advancements in line design and system integration.
AUTOMATION
From PLC and HMI software design to OEM equipment selection, our automation specialists are experienced in integrating packaging systems to function seamlessly and efficiently, providing cost and time savings to our clients.
PROCUREMENT
Through our detailed equipment knowledge and objective analysis, we find the right packaging system equipment for each unique solution, and ensure the cost, design, testing, schedule, and startup meet the project needs.
START-UP + COMMISSIONING
Our goal at this stage in any project is to get production started as quickly as possible. To accelerate planning and execution, we take ownership of the daily startup schedule, resource schedule, downtime plans, and production plans.
Click through our packaging solutions
CONCEPTUAL PROJECT PLAN
DEFINITIVE PROJECT PLAN
DETAILED DESIGN
Before you dive into a major investment, a CPP can help validate project requirements, gather data, and develop initial scope, cost, and schedule information for the project.
What resources do we need?
At this stage, additional designs, models, process flow diagrams, and utility matrices will refine scope, cost, and schedule. These deliverables can help you define the investment and how returns will be measured with company decision-makers.
How do we transition from planning to execution?
Once the concept is proven and the project is well defined, we will help you put your plan in action with detailed designs that will guide equipment procurement and launch construction on your new project.
Construction Management
Delivering Project Success
After 50+ years of successfully executing construction projects for our clients, we’ve developed the right recipe to deliver your desired project outcome.
Process Engineering
Solving Complex Challenges
Facility Design:
Blending Efficiency + Aesthetics
"We embrace your objectives as our own and deliver sustainable facilities and systems that solve significant problems, create market opportunities, and meet human needs.” – PETER SKIRBST | VICE PRESIDENT, GROUP OPERATIONS PRINCIPLE
SUSTAINABILITY
TECHNOLOGY
ARCHITECTURE + ENGINEERING
No matter what market you’re in, sustainable design is critical to creating a modern facility. Our team, which focuses on consolidation, sustainable operations, and green innovation, includes: - 145 LEED® Accredited Professionals - 130+ LEED® Certified Projects
Utilizing the latest in Building Information Modeling (BIM) and Virtual Design Construction (VDC) technology, our team can detect and resolve potential design clashes before execution, which leads to: - Reduced Risk + Rework - Greater Cost + Schedule Certainty - Better Stakeholder Alignment
Our Facilities team blends experts across all disciplines of architecture and engineering under one roof, including:
ENGINEERING - Civil - Structural - Mechanical - Electrical - Refrigeration ARCHITECTURE - Building Design - Interior Design + Procurement
PROJECT HIGHLIGHT
BENTLY HERITAGE DISTILLERY
Located in Minden, Nevada, this unique EPC project converted a 100+ year old historic grain mill and dairy creamery into a distillery for multiple high proof spirits. The design included both process and material handling systems for dry grain conveyance, spirits distillation, blending, casking, disgorging, and CIP systems. Construction installed over 10 miles of piping, 40 miles of controls cable, 1800+ valves, 500+ instruments, 70+ Stainless steel tanks, and many other elements.
“Our clients count on us to design and deliver process systems that will give them a competitive edge. Our expertise in system design, procurement, and implementation ensures process projects achieve your production goals and organizational strategies.” – PETER HALL | VICE PRESIDENT, PROCESS ENGINEERING
We deliver quality process system solutions across multiple markets and materials. From greenfields to line upgrades or additions, our experience includes liquid, dry, and mixed materials in the food, beverage, and pharmaceutical industries.
From start to finish, we focus on designing the right automation solution for your project. With our industry expertise in the latest measurement and control devices, we can collaborate with you to develop a customized integrated system.
CIP/SIP SYSTEMS
Let us keep your products and facilities safe and efficient with innovative clean-in-place (CIP) and steam-in-place (SIP) systems. We can create a custom solution that is right-sized to be the most efficient for your project.
FIELD SERVICES
Our field-experienced engineering teams provide detailed and thorough on-site services from factory testing and installation through startup and training to ensure that your project is completed to your ultimate satisfaction.
Click through our process solutions
*Click on each phase to learn more*
COCA-COLA SOUTHWEST BEVERAGES BOTTLING + DISTRIBUTION
Right from the outset, this 1MM SF greenfield facility in Houston, TX, presented construction challenges. Torrential rains delayed the schedule and record summer heat required major adjustments for safety. But our team rose to the occasion, not only making up the two weeks lost in the schedule, but achieving joint occupancy ahead of schedule – all without any major safety incidents.
Team Collaboration + Communication
Schedule Management
Cost Controls + Transparency
Risk Management + Mitigation
Vendor + Subcontractor Partnerships
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COCA-COLA + HASKELL
Building a million square feet of bottling and distribution space on a tight schedule
- Production facility includes five (5) new bottling lines and all utility support spaces – process equipment is being furnished and installed by the owner. - The facility is comprised mostly of tilt-up wall construction with clean design upgrades for the process and bottling areas. - The facility includes three separate administration areas for a production office, sales office, and distribution office. - The facility has been designed to accommodate expansion for up to five additional production lines and 340,000 SF of future warehouse space. - Project includes full site development of the 140-acre property, with over 1.3MM SF of pavement for parking and drive areas. - Project includes six separate outbuildings: fleet service center, recycle building, wastewater treatment, vehicle entry guardhouse, truck entry guardhouse, and fire pump building.
"Haskell has more industry knowledge, great leadership; their approach is more of a partnership, and they are easy to talk to when issues came up. They are very approachable."
- JASON TOLLMAN, BENTLY HERITAGE GENERAL MANAGER
plainfield, il
st. croix, usv
columbus, oh
winchester, wv
batavia, ny
"Haskell improved the consistency and quality of our products, while providing multi-site discounts on equipment and installation and dramatically reducing QuikTrip’s unit cost of production."
- CLINT O'DELL, QUIKTRIP REGIONAL MANAGER
PROJECT PLANNING
WENTE VINEYARDS MASTER PLAN
Haskell created a Master Plan to help Wente make informed decisions on the best areas to invest their capex for a maximum return. The plan included a proposed order of operations for implementing changes to relieve production bottlenecks, as well as an estimated ROI in months/years for each upgrade. Additional options were provided to reduce labor and enhance sanitation with new process equipment and automation technology.
MASTER PLANNING
WHAT IS THE FUTURE OF YOUR COMPANY
How will you grow your production to meet demand? What are your priorities? How will you measure your returns? All these questions can be answered with a comprehensive Master Plan. Through data gathering and analysis, we can help you create a road map that will guide your company for years to come.
Each phase of project planning provides more detailed deliverables to narrow the scope, cost, and schedule of the project from +/- 30% accuracy with within +/-5%.
Is this project feasible?
Click through our CapEx solutions
- Haskell developed a “Preferred Supplier” relationship with AB InBev and provided services across their Brewery and Subsidiary business enterprise. We have provided services to 1000+ AB InBev capital projects, augmented corporate engineering staff, and placed personnel at plants to manage and execute plant sundry projects and tasks. Packaging and utilities services across the AB InBev enterprise. Served as the primary process services provider at three breweries and primary systems integration provider at four breweries. Our track record after reviews has been consistently above acceptable benchmarks, thus maintaining our Supplier status.
- We have provided services to 1000+ AB InBev capital projects, augmented corporate engineering staff, and placed personnel at plants to manage and execute plant sundry projects and tasks. Packaging and utilities services across the AB InBev enterprise. Served as the primary process services provider at three breweries and primary systems integration provider at four breweries. Our track record after reviews has been consistently above acceptable benchmarks, thus maintaining our Supplier status.
- Packaging and utilities services across the AB InBev enterprise. Served as the primary process services provider at three breweries and primary systems integration provider at four breweries. Our track record after reviews has been consistently above acceptable benchmarks, thus maintaining our Supplier status.
- Served as the primary process services provider at three breweries and primary systems integration provider at four breweries. Our track record after reviews has been consistently above acceptable benchmarks, thus maintaining our Supplier status.
- Our track record after reviews has been consistently above acceptable benchmarks, thus maintaining our Supplier status.
In addition to Safety + Quality, which are always our top priorities, these are the key elements we’ve found for project management success:
montgomery, al
durant, ok
apple valley, ca
BIG LOTS + HASKELL
Engineering and Constructing Solutions for a Massive, LEED Certified Distribution Center
- Haskell has a longtime working relationship with Big Lots. After three successful distribution center projects in Oklahoma, Alabama and Pennsylvania, Big Lots partnered with Haskell for a new 1.3 M SF facility in Apple Valley, CA. - This new facility was compromised of full-height, self-performed, tilt-up concrete panels with steel columns, joists, and girders. - We also installed a cantilevered, full-height, tilt-up, three-hour separation wall bisecting the building’s center to provide additional fire protection. - The team chose to utilize roof decking made from oriented strand board (OSB) for its seismic advantages in the dry climate. We also reinforced specific areas to support the rooftop HVAC equipment. - Our design team incorporated environmentally friendly features, like an occupancy sensor-controlled LED lighting system that only turns on when someone is in the building. These additional green features helped the project achieve LEED v3.0 Certified status.
DURANT, OK APPLE VALLEY, CA COLUMBUS, OH MONTGOMERY, AL TREMONT TOWNSHIP, PA RANCHO CUCAMONGA, CA
"This was our first experience involving a design build company. A great deal of coordination and flexibility was required. The end result is a showcase state of the art brick plant probably second to none in the US and maybe the world."
- TERRY SCHIMMEL, BROAL BRICK INC. VP OF TECHNICAL SERVICES
BORAL + HASKELL
Building the world's largest, LEED® Gold, brick manufacturing plant in the world.
- Haskell has a long-standing relationship with Boral, providing design and construction solutions for their industrial manufacturing plans across the US. - We worked with Boral to design and execute a 295,000 SF, highly automated and innovative brick manufacturing plant in Terra Haute, IN. This new plant allowed Boral to produce an additional 120 million bricks per year, increasing their overall clay manufacturing in the United States by 7%. - Received LEED® Gold Certification and a Design-Build Excellence Award from DBIA. - Haskell also provided design-build services for a new 47,000 SF composite building materials manufacturing and warehouse facility in East Spencer, NC. - We collaborated with Boral to create a Master Plan and Detailed Design outlining improvements for a concrete roof tile manufacturing plant in Lake Wales, FL.
TERRE HAUTE, IN EAST SPENCER, NC LAKE WALES, FL UNION CITY, OK PHENIX CITY, AL TRINIDAD
EAST SPENCER, NC
UNION CITY, OK
PHENIX CITY, AL
TERRE HAUTE, IN
CONFIDENTIAL CLIENT + HASKELL
Building Process and distribution centers to grow a confidential fast-food chain
- Haskell has a long-standing relationship with a growing fast-food chain to design and build facilities for processing and distributing their food ingredients across several states. - Our work for this client includes three 100,000 SF+ greenfield plants as well as some production expansion work. - Components for these greenfield projects included: - Meat Receiving, Meat Processing & Meat Lab - Utility & Support Structures - Warehouse Coolers, Warehouse Driver Area, Warehouse Offices, and Warehouse Space - MIS & Store / Depot Maintenance Areas - Administrative Offices, Guard Shack, Trash Enclosure, WWTP & Fire Pump Room - Haskell also designed and built a wastewater pretreatment plant for one of these facilities that included screening, equalization, chemical adjustment, and dissolved air filtration (DAF) units. - One of our greenfield facilities for this client received a 2019 Design-Build National Award of Merit from DBIA.
Scaling up plant based production from lab to manufacturing
- Haskell was contracted by a confidential client to take their plant-based meat alternative production from a lab to a full-scale commercial production facility. - The client selected an existing 60,000 SF facility and charged Haskell with designing and constructing process and packaging systems to create their plant-based burgers. - The semi-automated process system included multilevel access platforms, piping, pumps, valves, tanks, mixers, transfer panels and CIP system. - The fully automated packaging system included grinding / shredding, mixing, batching, conveyance, forming, sealing, freezing and case packing. - Since completing this EPC project, we have continued to work with this client on several additional projects at this facility in the US and another in Mexico.
UNITED STATES MEXICO
Building the first greenfield tobacco plant in the US in 20+ years while also avoiding disaster.
- Haskell was contracted by a confidential tobacco products manufacturer to design and construct a 260,000 SF greenfield tobacco processing facility in Kentucky. - Client was concerned about production disruptions if their primary plant, located in Tornado Alley, was affected by a natural disaster. Haskell helped identify a safe location for a new facility. - Our team created an efficient factory footprint to take raw tobacco product through receiving and blending; conditioning and casing; bulking and cutting; drying, mixing and sifting; cure and rotation; and finally, to shipping where the bulk product would be carried off for individual packaging. - Procured new technology for casing and brine kitchens as well as the sifting and pneumatic loading systems. - Included process systems for: receiving & blending, conditioning & casing, bulking & cutting, drying, mixing & sifting, cure & rotation. - This was the first greenfield tobacco plant built in the US in over 20 years. Since then, we’ve done additional work for this client at another facility in Tennessee.
KENTUCKY TENNESSEE
FARMER BROTHERS + HASKELL
Planning and executing a new coffee roasting plant in Dallas-Ft. Worth, Texas
- Farmer Brothers enlisted Haskell’s services for an Engineering, Procurement and Construction (EPC) project to expand their production at a new facility in DFW to produce 96 million pounds of roasted coffee per year. - We started with a master plan for consolidating Farmer Brothers’ roasting and packaging into one facility. - New process systems included equipment for unloading, cleaning, blending, roasting, grinding, and flavoring the beans before sending them to packaging, and palletizing the final product. - Storage space was also planned and added to hold the green beans prior to roasting. - Additional handling systems to collect waste, like the coffee bean chaff, were also included with the system, as well as material handling equipment designed to move 100 cases per minute from all packaging lines. - Each phase was executed successfully including the completion of startup and commissioning for all of the new systems.
DALLAS-FT. WORTH, TEXAS
Delivery Methods: Unique Solutions for Each Client
Determining the best method for any project begins with an informed understanding of the choices available. While we are thought-leaders in integrated project delivery, we take pride in providing the right solution for each unique client.
UNIQUE SOLUTIONS
Our priority is providing you with the delivery method that best fits your project. We have experience delivering successful project outcomes through multiple delivery methods, including: - Design-Build - Engineer Procure Construct (EPC) - Design Only - Program Management - Construction Management At-Risk (CMAR)
"Over the years, Haskell has demonstrated their commitment to understand our needs and commitments to our customers. We know we can count on Haskell to help us continuously improve our approach to building construction." - KEVIN DARBELNET | PROJECT MANAGER | NESTLÉ WATERS NORTH AMERICA
DESIGN-BUILD
Preston Haskell was a pioneer of Design-Build. Our team has spent 50+ years developing this collaborative model that provides cost savings and schedule efficiency through: - A single-source for risk and responsibility - A clear path from planning to design to Guaranteed Maximum Price (GMP) - In-house design and construction resources working as one team
ENGINEER, PROCURE & CONSTRUCT
EPC carries many of the same benefits as Design-Build, but also includes guaranteed production outcomes. Our team delivers EPC projects by managing all aspects of the process including: - Planning & Design - Procurement & Installation - Startup, Training & Commissioning
Solutions
Design-Build
EPC
DELIVERY METHOD
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KRAFT HEINZ + HASKELL
Long Term Partners in Designing and Building Manufacturing Sites Across the US.
Kraft Heinz has engaged Haskell on several projects including: - Design-Build services for two 530,000 SF warehouses in Haslet, TX and Aurora, IL, that were built simultaneously. Haskell provided HVAC and fire protection engineering as well as self-performed concrete and steel for this project. - A -10 degree freezer, coolers, dry storage areas and office space in Boca Raton, FL. Project included installation of a central ammonia refrigeration system as well. - Design-Build services for a 195,000 SF distribution center for dry and perishable products in Livermore, CA. - Construction, interior design and landscape design services for two warehouses in Pittsburg, PA and Twinsburg, OH. - Renovation of a 460,000 SF dry storage warehouse as well as the construction of a new 300,000 SF refrigerated distribution facility in Norcross, GA. - Master Planning to double the capacity of the North Lawrence, NY plan for cultured products. Plan included ultra efficient process and material handling systems.
HASLET, TX AURORA, IL TWINSBURG, OH BOCA RATON, FL LIVERMORE, CA NORTH LAWRENCE, NY NORCROSS, GA PITTSBURGH, PA FLORENCE, SC
STARBUCKS + HASKELL
EPC delivery of a roaster train addition to expand production in York, PA.
- Starbucks called on Haskell to expand production at their York, PA plant by adding a new roaster train – including all the roaster equipment and ancillary systems. -Our process and packaging solutions included the installation of new green and roasted bean silos, a twin roaster train, new material handling systems to manage the green bean unloading and transfer to a new packaging line. -We also installed York’s first Regenerative Thermal Oxidizer to treat production and a Roasted Bean Silo Battery that included 18 silos, a scaling hopper, mixer, and chain-vey conveyance. -Haskell’s Steel Shop fabricated the structural support steel for the new addition. -We also upgraded the ventilation system in the Roasted Bean Silo Battery and installed a new packaging line with a grinder and bagger. -Haskell also partnered with Starbucks to build a 420,000 SF greenfield roasting plan and 420,000 SF distribution center in Minden, NV. That project included site selection, complete A/E services, construction management, and self-performed concrete and steel.
- Our process and packaging solutions included the installation of new green and roasted bean silos, a twin roaster train, new material handling systems to manage the green bean unloading and transfer to a new packaging line. -We also installed York’s first Regenerative Thermal Oxidizer to treat production and a Roasted Bean Silo Battery that included 18 silos, a scaling hopper, mixer, and chain-vey conveyance. -Haskell’s Steel Shop fabricated the structural support steel for the new addition. -We also upgraded the ventilation system in the Roasted Bean Silo Battery and installed a new packaging line with a grinder and bagger. -Haskell also partnered with Starbucks to build a 420,000 SF greenfield roasting plan and 420,000 SF distribution center in Minden, NV. That project included site selection, complete A/E services, construction management, and self-performed concrete and steel.
- We also installed York’s first Regenerative Thermal Oxidizer to treat production and a Roasted Bean Silo Battery that included 18 silos, a scaling hopper, mixer, and chain-vey conveyance. -Haskell’s Steel Shop fabricated the structural support steel for the new addition. -We also upgraded the ventilation system in the Roasted Bean Silo Battery and installed a new packaging line with a grinder and bagger. -Haskell also partnered with Starbucks to build a 420,000 SF greenfield roasting plan and 420,000 SF distribution center in Minden, NV. That project included site selection, complete A/E services, construction management, and self-performed concrete and steel.
- Haskell’s Steel Shop fabricated the structural support steel for the new addition. -We also upgraded the ventilation system in the Roasted Bean Silo Battery and installed a new packaging line with a grinder and bagger. -Haskell also partnered with Starbucks to build a 420,000 SF greenfield roasting plan and 420,000 SF distribution center in Minden, NV. That project included site selection, complete A/E services, construction management, and self-performed concrete and steel.
- We also upgraded the ventilation system in the Roasted Bean Silo Battery and installed a new packaging line with a grinder and bagger. -Haskell also partnered with Starbucks to build a 420,000 SF greenfield roasting plan and 420,000 SF distribution center in Minden, NV. That project included site selection, complete A/E services, construction management, and self-performed concrete and steel.
- Haskell also partnered with Starbucks to build a 420,000 SF greenfield roasting plan and 420,000 SF distribution center in Minden, NV. That project included site selection, complete A/E services, construction management, and self-performed concrete and steel.
YORK, PA
MINDEN,NV
NONGSHIM + HASKELL
Design and construction for a new noodle manufacturing and distribution facility, and warehouse expansion in the U.S.
Nongshim has engaged Haskell on two projects including: - 280,000 SF facility in Rancho Cucamonga, CA designed for (5) New high speed fully automated noodle manufacturing lines including: Steam system; Cooling water system; Chilled water system; Compressed air system; Wastewater system; (2) New 4000 amp electrical services; Palm oil systems; Smog control systems; Starch/flour pneumatic conveying system with (6) new silos, along with many other components. The project is on schedule and slated for completion in November 2021. - 40,000 SF warehouse in South Brunswick Township, NJ with Earthwork, Flood control measures, Concrete, Steel, and all other trades required to construct the new expansion. This project will coincide with the completion of the new plant in Rancho Cucamonga, CA.
SOUTH BRUNSWICK TOWNSHIP, NJ RANCHO CUCAMONGA, CA.
ZUCARMEX + HASKELL
Four-phased design and construction services for a liquid sugar processing facility in San Diego, CA.
- Zucarmex called on Haskell to design and construct a liquid sugar processing facility complete with all equipment, piping, and electrical installation. - Our team placed the equipment in the main building and exterior area to effectively utilize process and packaging systems. - These systems included sugar receiving, sugar storage, FDA packaging, the finished product warehouse, office and welfare areas, and the exterior process utility areas along with the BMA process tower.
SAN DIEGO, CA
Concrete + Steel Self- Perform Capabilities
STEEL
- AISC-certified structural and miscellaneous steel fabricator - Sophisticated material handling systems - Quick steel turn around to keep projects running on schedule - Steel always meets industry and project standards
When it comes to managing schedule and controlling costs, having the capability to self-perform steel and concrete can be game changers. Our Haskell Steel Shop and team of craft professionals have the experience to make this a reality.
- Foundations – building & equipment - Slabs-on-grade, elevated slabs - Tilt-up panels, retaining walls - Concrete tanks and complex/cast-in-place structures - Paving
CONCRETE
CONCRETE + STEEL
Food & Beverage Experience
food
bakery
tea + coffee
Candy + confectionary
Snack Foods
alternative protein
juice
beverage
dairy
csd + seltzer
prepared foods
“From chips and crackers to nuts and cereals, we are very familiar with the unique challenges the snack food industry faces, and we enjoy working together with our clients to solve them.” - COLE HUGGINS | DIRECTOR, MARKET LEADER
EXPERTISE
- Material Receiving - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Rail Unloading - Dough Sheeting / Handling - Conveyor Systems - Automations Controls - Commercial Ovens - Bag and Box Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - AIB Standards / Audits
INDUSTRY CLIENTS
PROJECT SPOTLIGHT
KELLOGG'S CHEEZ-IT EXPANSION CARY, NORTH CAROLINA
New line design from discharge of the oven to the palletizer. Scope included cooling conveyor, accumulation, scales, baggers, cartoner, coder, tray packer, shrink wrapper, material handling conveyor. Construction management on site for installation of all equipment and minor building modifications.
Snack Foods Experience
"It's staggering to see the cost savings per square foot. I wish I could find companies with Haskell's mentality on value to provide the equipment for the processing and packaging plants they build for us."
FAYETTEVILLE, TN JONESBORO, AR LYNCHBURG, VA ORLANDO, FL TOPEKA, KS FRANKFORT, IN ROSENBERG, TX PERRY, GA MODESTO, CA W. VALLEY CITY, UT ROCHESTER, NY W. PALM BEACH, FL WAIPAHU, OAHU, HI KILLINGLY, CT MEXICALI, MX
Bakery Experience
“Whether you need help expanding production, increasing efficiency, or creating a new facility from scratch, we have experience providing construction and engineering support for commercial bakery clients around the globe.” - JATHAN FLOREN | VICE PRESIDENT, FOOD
- Material Receiving - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Rail Unloading - Dough Sheeting / Handling - Conveyor Systems - Automations Controls - Commercial Ovens - Freezers - Bag and Box Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - AIB Standards / Audits
QUIKTRIP DONUT BAKERY MIDLOTHIAN, TEXAS
We provided engineering and construction services to help QuikTrip convert an old warehouse facility into a manufacturing space to bake, package and distribute donuts to their regional chain of convenience stores.
Food Experience
Haskell was named #1 on Engineering News-Record's list of Top Contractors in Manufacturing for Food and Beverage in 2020 + 2021.
- Material Receiving - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Rail Unloading - Dough Sheeting / Handling - Conveyor Systems - Automations Controls - Freezers / Ovens - Bag and Box Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - AIB Standards / Audits - Kit Assembly / Prep
UNITED AIRLINES CATERING KITCHEN NEWARK, NEW JERSEY
Relocation of Newark United Catering Kitchen to a new facility. New site was modified from a warehouse use facility to accommodate food production and catering needs. Emphasis on food safety, efficient production flow, and future capacity.
Beverage Experience
- Raw Product Receiving - Pasteurization - Cold Tank Storage - Mix Proof Valves - CIP/SIP Systems - ESL / Aseptic - Conveyor Systems - Automations Controls - Paper Carton Packaging - Blow Molding / Empty Bottle Handling - Bottle Filling - Case / Tray Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - USDA/FDA Regulations
COCO-COLA SOUTHWEST BEVERAGES BOTTLING/ DISTRIBUTION CENTER HOUSTON, TEXAS
Haskell provided design-build project delivery to construct a 1MM+ SF facility to bottle, store, and distribute Coca-Cola products. A total of six buildings were erected on 140 acres, allowing the client to replace several smaller aging plants with one large, new facility built with room to grow.
Candy & Confection Experience
“Working with candy and confections requires a unique set of skills and expertise to mass produce what can be a very delicate product. We have enjoyed working with a variety of clients in this industry.” - CHARLES BATEH | DIRECTOR, PROJECT DEVELOPMENT
- Material Receiving - Sugar Unloading - Wet Ingredient Processing - Dry Ingredient Processing - Starch Molding - Roller Coating - Enrobing - Rail Unloading - Conveyor Systems - Automations Controls - Freezers / Ovens - Bag and Box Packaging - Pouch Filling - Flow Wrapping - Display Case Packing - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution
MARS WRIGLEY DESIGN-BUILD WACO, TEXAS
This project consists of drilled pier foundations supporting a steel framed, insulated metal panel clad, peanut roasting facility. The 23,600 facility includes a raw goods receiving dock, roasting room and finished goods shipping dock, employee welfare spaces, controls/quality testing office, oil heating room and utility spaces.
Prepared Foods Experience
“From airlines to convenience stores, the need for prepackaged meals is on the rise. This industry comes with manufacturing challenges to prepare and package these food items in a clean, safe environment at scale, but we’ve helped several clients overcome these challenges through innovative refrigeration systems, unique equipment layouts, and other creative solutions.” - JATHAN FLOREN | VICE PRESIDENT, FOOD
- Material Receiving - Raw Material Handling - Dishwashing / Cleaning Systems - Dry Ingredient Processing - Ready to Eat Products - Commercial Kitchen - Kit Assembly / Prep - Conveyor Systems - Automations Controls - Commercial Ovens - Freezers - Ice Manufacturing - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution
Alternative Protein Experience
“With extensive in-house engineering in process, packaging & facility design we pride ourselves with the expertise to create a sanitary & efficient designs to meet our customer’s needs. Whether you are looking for a greenfield facility for your new product line or to expand your current operation we have the experience to keep your business moving forward.” - MARIE STALEWSKI | DESIGN MANAGER
- Material Receiving - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Fermentation - Pasteurization - CIP/SIP Systems - Mixing & Blending - Patty Forming - Conveyor Systems - Automations Controls - Freezers - Tray Packaging - Flow Wrappers / Case Packing - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution
CONFIDENTIAL CLIENT California
Services to renovate an existing 60,000 SF facility to process and package plant-based protein burgers. The semi-automated process system included multilevel access platforms, piping, pumps, valves, tanks, mixers, transfer panels and CIP system. The fully automated packaging system included grinding / shredding, mixing, batching, conveyance, forming, sealing, freezing and case packing.
Dairy Experience
“Since the early days of Seiberling, which is now a Haskell company, we have prided ourselves in being pioneers in the dairy industry. We have extensive experience in process engineering and controls integration, especially when it comes to clean-in-place technology.” - BOB PRICE | DESIGN DIRECTOR
- Raw Milk Receiving - Standardization - Pasteurization - Cheese Making - Milk Storage - Spray Drying - Whey Handling - Mix Proof Valves - CIP/SIP Systems - ESL / Aseptic - Conveyor Systems - Automations Controls - Paper Carton Packaging - Blow Molding / Empty Bottle Handling - Bottle Filling - Case / Tray Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - USDA/FDA Regulations
HP HOOD BATAVIA, NEW YORK
Multiple-phase EPC project involving the execution of five packaging lines for dairy, plant-based milk and RTD coffee products in multi-serve paper cartons and multi-serve PET/HDPE containers. Haskell led the detailed design, execution, startup, and commissioning of all aspects of the project.
Tea & Coffee Experience
“Our coffee and tea subject matter experts are passionate about identifying and implementing effective solutions based on your specific project needs. Haskell has capabilities from conception through commissioning and our proven project delivery model can be adapted to support most everything in between.” - CHRIS CALLURA | DIRECTOR, PROJECT DEVELOPMENT
- Bean Receiving / Cleaning - Pasteurization - Roast & Grinding - Mix Proof Valves - CIP/SIP Systems - ESL / Aseptic - Dust Collection - Conveyor Systems - Automations Controls - Bag Filling / Packaging - Bottle Filling - Case / Tray Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - USDA/FDA Regulations
FARMER BROTHERS EXP. NORTHLAKE, TEXAS
A multi-phased EPC project to expand production at Farmer Brothers’ Northlake, Texas facility with new process and packaging lines. Project scope started with raw materials receiving for green coffee beans and included systems for roasting, flavoring, blending, batching, packaging, and palletizing the final product.
Water & Juice Experience
“Through our integrated engineering and construction, we have the experience to provide industry leading solutions for your water and juice production operations’, to increase capacity, increase efficiency, or expansion of your facilities’ footprint.” - RONALD LONGO | DIRECTOR PROJECT DEVELOPMENT
TROPICANA PROJECT INSPIRATION BRADENTON & FORT pIERCE,FL
Project Inspiration involved additions to both facilities to house new bottle blow molding and packaging equipment lines. The packaging and blow molding project began with concept & definition, followed by detailed design, procurement and installation of the equipment and associated utilities.
CSD / Seltzer Experience
“As the popularity of seltzer continues to increase, our team of experts has made it a point to learn more about the industry and how we can best serve our clients using the latest technology like our innovative, turnkey can line.” - CARL FEATHER | DIRECTOR - PROJECT DEVELOPMENT
- Sugar Unloading - Fermentation / Brewing - Inline Blending - Cold Tank Storage - Mix Proof Valves - CIP/SIP Systems - ESL / Aseptic - Pasteurization - Conveyor Systems - Automation & Controls - Can/PET Filling - Blow Molding / Empty Bottle Handling - Case / Tray Packaging - Palletizers & Wrappers - Storage Solutions
LIDESTRI SKINNY LINE INSTALLATION ROCHESTER, NEW YORK
As the popularity of Ready-to-Drink (RTD) cocktails grows, beverage manufacturers like LiDestri are looking for new, innovative ways to brew and package these products. Haskell’s extensive experience in wet process technology and effective can solutions made us the perfect partner to design and install a skinny can line for LiDestri’s new hard seltzer.
#1
"Haskell continues to push the envelope and re-evaluate standard practice in building construction. With a great team in place and detailed planning, we were able to meet a record schedule while maintaining an excellent safety and quality record. "
NEWARK, NEW JERSEY
TOP CONTRACTORS IN MANUFACTURING FOOD & BEVERAGE
2020 + 2021
Consumer Products Experience
consumer products
home + personal care
FLAVORS, FRAGRANCES & INGREDIENTS
logistics & distribution
industrial manufacturing
- Material Receiving - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Rail Unloading - Conveyor Systems - Automations Controls - Bag and Box Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - AIB Standards / Audits - Case / Tray Packaging
Home + Personal Care Experience
“Personal care and home care products can pose significant manufacturing challenges to solve, especially when it comes to packaging. Our team has industry specific knowledge in cartons, conveyors, case packers, palletizers, wrappers, and automation controls to blend all of the above into an efficient packaging system.” - BELA JACOBSON | DIRECTOR - PACKAGING OPERATIONS
- Material Receiving - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Rail Unloading - Conveyor Systems - Automations Controls - Bag and Box Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - AIB Standards / Audits - Conveyor and Sortation Systems
PROCTOR & GAMBLE SHAMPOO LINE GUANAJUATO, MEXICO
Haskell responsible for the design, engineering, and installation of: 24 raw materials, 8 utilities, 12 product transfer stations, 1 portable tank wash station, modifications to 9 packaging lines, new samples building, raw materials mezzanine Detailed design, fabrication & installation of a shampoo process skid.
Industrial Manufacturing Experience
“Haskell has the technical capabilities to execute complex industrial projects, whether greenfield or through re-purposing existing assets, by leveraging our global teams and experiences to deliver engineering and construction projects.” - ERIK LIGHTNER | VICE PRESIDENT, CONSUMER PRODUCTS
- Material Receiving - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Rail Unloading - Conveyor Systems - Automations Controls - Bag and Box Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - AIB Standards / Audits
ERICSSON MANUFACTURING FACILITY LEWISVILLE, TEXAS
Tenant improvement of a spec warehouse and automated electronics assembly of 5G radio and cell tower equipment. Project includes high-end 2-story office space, large manufacturing clean room space, and automated warehouse.
Logistics & Distribution Experience
- Material Receiving - Raw Material Handling - Rail Unloading - Conveyor Systems - Automations Controls - Bag and Box Packaging - Palletizers & Wrappers - Finished Material Handling - Storage Solutions - Docks & Distribution - AIB Standards / Audits - Case / Tray Packaging
BIG LOTS REGIONAL DISTRIBUTION CENTER APPLE VALLEY, CALIFORNIA
Designed for future expansion, this project included an LED lighting system, occupancy sensor controls, 120 shipping & receiving dock doors, 1,000 trailer storage positions, tilt-up concrete wall panels, architectural textured panels, conventional steel frame, 39’-6” clear height and a single ply roof, 8-inch reinforced industrial concrete floor slab, and more.
Agriculture Experience
“xxx.” - TODD MILLER | DIRECTOR - PROJECT DEVELOPMENT
MONSANTO PROCESSING FACILITY LUBBOCK, TEXAS
Provided engineering and construction support services for a state-of-the-art cotton seed processing facility—Monsanto’s primary U.S. hub for all commercial cotton seed processing operations – to include cleaning, treating and bagging of its Deltapine brand cotton seed.
“Whether its greenfield construction or brownfield improvements through new manufacturing processes and addressing supply chain challenges, we work together with global clients to deliver projects that meet desired business goals in a fast, safe, and cost-efficient manner.” - ERIK LIGHTNER | VICE PRESIDENT, CONSUMER PRODUCTS
"… at the end of the day, it is also all about the quality of the people involved, and I saw that evidenced in every member of the Haskell team, across all disciplines."
LEWISVILLE, TEXAS
Flavors, Fragrances, & Ingredients Experience
“Haskell continuously leverages our global teams and project experiences to provide our clients value added services for the design and construction of complex manufacturing and process systems for many of the world’s best-known consumer and industrial customers in the flavors, fragrances, and ingredients market.” - ERIK LIGHTNER | VICE PRESIDENT, CONSUMER PRODUCTS
- Master Planning - Facility Condition Assessments - Conceptual Planning - Greenfield Construction - Brownfield Construction - Utilities and Infrastructure - Raw Material Handling - Wet Ingredient Processing - Dry Ingredient Processing - Automations Controls - Liquid and Dry Packaging - GFSI/HACCP Standards - Palletizers & Wrappers - Finished Material Handling
PEPSICO WORLDWIDE FLAVORS CONCENTRATE MANUFACTURING FACILITY JURONG, SINGAPORE
Haskell was engaged in early feasibility planning and implementation strategy for a Concentrate Manufacturing facility for PepsiCo Worldwide Flavors in Singapore. Haskell provided Startup, Project Management, Engineering, and Full-Design Procurement Services.
Pet Care Experience
“Our capabilities and experience in the pet care market span multiple areas. We’ve executed greenfield and expansion projects, including designing and installing process and packaging lines, for wet and dry pet food as well as cat litter products. Each comes with its own challenges and complexities, but our team always finds a winning solution.” - SHAWN HUBBARD | DIRECTOR, PROCESS MANUFACTURING
- Raw Material Receiving & Handling - Wet & Dry Ingredient Processing - CIP Systems - Product Mixing & Cooking - Grinding & Extruding - Spray Dryers - Dust Collection - Conveyor Systems - Automations Controls - Bag and Box Packaging - Can Fillers - Palletizers & Wrappers - Finished Material Handling - Bulk Storage Solutions - Freezers & Cold Storage
CLIENT SPOTLIGHT
Haskell has a long working relationship with Nestle Purina, providing a variety of solutions for their plans, including: - Process Lines, Extruder Additions & Large Bag Lines OKLAHOMA CITY, OK - Whole Stream Grinding & Extruder Lines ATLANTA, GA - Warehouse Expansion & Spray Dryer Tower HAGER CITY, WI - Snack Treats Expansion ALLENTOWN, PA - 5.5oz Can Line Addition ALLENTOWN, PA - Pilot Plant Master Plan ST. LOUIS, MO - Warehouse Expansion FLAGSTAFF, AZ
Beer, Wine, & Spirits Experience
BEER, WINE, & SPIRITS
wine
BEER
spirits
“From some of the largest brands in the industry to the up-and-coming craft purveyors, we enjoy working with a variety of clients in beer, wine, and spirits, to solve the manufacturing challenges that are unique to their industry.” - ANTHONY WHITE | DIVISION LEADER - BEER, WINE, & SPIRITS
- Master-planning - Site and Facility Design - Grain Handling - Fermentation & Filtration - Canning and Bottling - Distribution - Glass Bottle and Can making - Raw & Finished Material Handling - Blending & Processing - Conveyor Systems - Automation & Controls - Sanitation & CIP Systems - Palletizing and Wrapping - Storage Solutions - Docks & Distribution
DIAGEO FACILITY DEVELOPMENT PLAINFIELD, ILLINOIS
This EPC project was a large-scale effort to consolidate production lines, add new space, provide site improvements, and increase the overall production rate and volume of Diageo’s most well-known brands of premium spirits. As an added challenge, all the design, construction, process, and packaging work had to be completed inside an active facility that is in operation 24/7.
History of Successful Projects for Winery, Cooperage, and Glass Furnace Facilities
Beer Experience
- Master-planning - Site and Facility Design - Grain Handling - Brewing - Fermentation & Filtration - Canning and Bottling - Distribution - Glass Bottle and Can making - Material Receiving - Rail Unloading - Conveyor Systems - Automations Controls - Docks & Distribution
ANHEUSER-BUSCH CRAFT GRAINS PROCESS ADDITION FAIRFIELD, CALIFORNIA
Process design for fermenting (Unitanks) tanks, extending clean-inplace (CIP) systems, beer transfer modules, yeast transfer modules and collection, CIP distribution modules, Wort transfer systems, all field piping including connection to existing systems, centrifuges, CO2 collection and processing, dry ingredient addition, and programming.
“Not only is there complexity and nuance to brewing beer on a mass scale, there are also a lot of ancillary details to consider in the process as well. From fire protection to CO2 management, our team knows how to mitigate each of these challenges, large and small.” - ANTHONY WHITE | DIVISION LEADER - BEER, WINE, & SPIRITS
Wine Experience
“We have been fortunate enough to work with a broad variety of clients in the wine industry. We partner with them to successfully execute projects that impact every part of their business. From vineyard, to cooperage, glass plant, process, packaging, and beyond. Our team of experts is ready for the challenge.” - CARL FEATHER | DIRECTOR - PROJECT DEVELOPMENT
- Grape Receiving - Raw Material Handling - Fermentation & Storage - Blending & Processing - Glass Bottle and Can making - Bag in Box Lines - Conveyor Systems - Automation & Controls - Sanitation & CIP Systems - Bulk Glass Conversions - Finished Material Handling - Palletizing and Wrapping - Storage Solutions - Docks & Distribution - Grape and Must Processing - Cooperage and Barreling
CONSTELLATION BRANDS WOODBRIDGE WINERY ACAMPO, CALIFORNIA
Constellation Brands engaged Haskell in 2016 to replace several obsolete unit case packers on its Line 3 at the Woodbridge Winery in Acampo, CA. The intent of the project was primarily to improve line efficiencies by eliminating the obsolete equipment, which was no longer performing acceptably.
Spirits Experience
- Master planning - Site and Facility Design - Grain Handling - Fermentation - Distillation - Blending - Casking / Disgorging - Bottling Line Integration - Can Line Integration - Material Handling and Distribution
BENTLY HERITAGE DISTILLERY MINDEN, NEVADA
Haskell put together an all-star team of architects, engineers, project managers, a certified master distiller, and a range of other subject matter experts to execute this one-of-a-kind project. This team visited over 50 different distilleries, breweries, and suppliers to generate a library of industry best practices for process design and installation.
“We’ve managed some complex spirits projects ranging from the consolidation of production lines between multiple facilities to the conversion of one hundred-year-old grain silo into a state-of-the-art distillery. Each of these successful endeavors has become a pinnacle of achievement for Haskell and our clients. ” - ANTHONY WHITE | DIVISION LEADER - BEER, WINE, & SPIRITS
"Over the last several years, we as a team have made changes to how we execute Engineering and now have had an opportunity to compare it to the rest of the company and prove our way WORKS! Congratulations and thank you for all of your hard work that goes into making this team the best in North America!"
WENTE VINEYARDS + HASKELL:
A thoroughly researched and data-driven Master Plan for the best Return on Investment (ROI).
- At Haskell, we believe that master planning is one of the most valuable tools we have to offer our clients. A thoroughly researched and data-driven master plan can help clients like Wente make informed decisions on the best areas to invest their capex for a maximum return. Our team of skilled experts carefully evaluated the current manufacturing systems at Wente and laid out a master plan with recommendations for updating their packaging and process systems, including details on the potential impacts and ROI of each suggested option. As part of the master plan, Haskell provided a proposed order of operations for implementing the packaging and process changes, as well as an estimated ROI in months/years for each upgrade. Recommendations included suggestions for relieving production bottlenecks and reducing labor impacts with some key packaging equipment changes. Additional options were provided to reduce labor and enhance sanitation with new process equipment and automation technology. We also made suggestions for potential facility enhancements that would allow for an expansion with more office and warehouse space.
LIVERMORE, CA
- As part of the master plan, Haskell provided a proposed order of operations for implementing the packaging and process changes, as well as an estimated ROI in months/years for each upgrade. Recommendations included suggestions for relieving production bottlenecks and reducing labor impacts with some key packaging equipment changes. Additional options were provided to reduce labor and enhance sanitation with new process equipment and automation technology. We also made suggestions for potential facility enhancements that would allow for an expansion with more office and warehouse space.
- Recommendations included suggestions for relieving production bottlenecks and reducing labor impacts with some key packaging equipment changes. Additional options were provided to reduce labor and enhance sanitation with new process equipment and automation technology. We also made suggestions for potential facility enhancements that would allow for an expansion with more office and warehouse space.
- Additional options were provided to reduce labor and enhance sanitation with new process equipment and automation technology. We also made suggestions for potential facility enhancements that would allow for an expansion with more office and warehouse space.
- We also made suggestions for potential facility enhancements that would allow for an expansion with more office and warehouse space.
WE SOLVE COMPLEX MANUFACTURING PROBLEMS
